Mixers come in a variety of shapes and sizes, from the common wire sauce whisks found in most home kitchens to the large drum mixers used in many industrial plants. Choosing one type over the other really comes down to what and how much you’ll be mixing, as well as how often you’ll be doing it. For example, a whisk is an appropriate tool for mixing cake batter, but you’d never try to mix cement for your new patio with one. And if you own a commercial bakery, you’d probably want an electric heavy-duty floor mixer that’s capable of stirring enormous amounts of ingredients day after day instead of a tiny whisk you have to beat yourself.
Another type of mixer is the high pressure homogenizer. At BEE International, our homogenizers pull product through a proprietary system that produces a constant pressure up to 45,000 PSI and pumps out a “high-velocity jet strong enough to cut metal.” The jet then enters our patented “Emulsifying Cell (EC)” and combines with other forces to yield a final product that is thoroughly broken apart and blended. Unlike other types of mixers, a BEE International homogenizer is versatile across many different applications. Here’s why:
Smaller Particle Reduction
Different mixers use different forces to break apart particles. For example, stirrers and agitators use turbulence; sonic mixers use cavitation; high shear mixers use shear; bead mills use impact; and high pressure homogenizer mixers use pressure. High pressure homogenizer mixers effectively reduce product particle size on their own, outputting products with better sensorial and biophysical properties with longer shelf lives. However, BEE International homogenizer mixers combine high pressure with all of the aforementioned forces, facilitating a gentler cell disruption and even smaller particle reduction than any other one mixer type. Operators can adjust the duration, intensity and type of forces used in the mixing process, ensuring that the cell walls of different biological materials are lysed in ways that preserve their intercellular components and
create a "tighter distribution of smaller particles [...] in fewer passes." This not only improves manufacturing efficiency, it reduces manufacturing costs!
Stable Emulsions and Dispersions
In addition, high pressure homogenizer mixers are so adept at reducing particle size that they also more successfully combine materials that don’t normally mix. The unique variety of forces used in BEE International homogenizer mixers especially combine to generate clearer nanoemulsions in all liquid products (emulsions) and more uniform distribution of solids within “liquid solutions, suspensions and colloids” (dispersions). Other mixers that only use one type of force can’t get particles small enough to enable that benefit.
Improved Pasteurization Results
Similarly, while high pressure homogenizer mixers can be used to remove pathogens from various types of food, BEE International homogenizers have the added benefit of allowing hold times under pressure to be customized. This means manufacturers can achieve maximum pasteurization results for a variety of products with only one machine. It also means operators can target specific organisms by applying the least amount and length of pressure necessary to kill each one, thereby preserving other vital components of the final food product for better taste, nutritional value and appearance.
Want to Learn More?
High pressure homogenizer mixers offer manufacturers and researchers a variety of benefits. They produce stable products with longer shelf lives, improved bioavailability and better rates of dissolution. And they do it with less waste and less resources since high pressure homogenizer mixers require less chemical and thermal processing to achieve maximum results. If you want to save time and money while still making superior products, contact our team at BEE International. We are industry leaders in quality homogenizing systems and can help you pick the right equipment for your own distinct needs.
You might also wish to download our free eBook, “How to Achieve Efficient & Consistent Particle Size Reduction,” for more tips on maximizing your manufacturing processes (as well as your ROI) with high pressure homogenizers.